Why SSD failed after Abnormal Poweroff

Considering the SSD must be based on FTL to realize the data transfer between logical address and physical address, if there happens abnormal power-off in case of normal operation (read/program/erase), it may lead the loss of mapping table which has not finished updating and resulting in the SSD failed to be detected by host.
Meanwhile, to improve the read/write performance, SDRAM normally adopted as buffer on SSD board. The abnormal power-off also can cause the loss of data or updated mapping table which have not been written into NAND Flash from SDRAM.

Failure problem caused by abnormal power-off:
1. SSD cannot be detected by OS once sudden power-off, it only be reusable after re-build mapping table or replanting.
2. Mass new bad block generated after repeatedly abnormal power-off.
The mechanism of new bad block generated is: when SSD cannot successfully read/ program or erase some blocks, such blocks would be marked as bad block. However, they are not real bad blocks, but a fault judgment by Controller due to abnormal power-off.
3. Loss of the data in SDRAM.

Typical method of power-failure protection
1. To protect the data integrity in SDRAM
This method must ensure all the data in SDRAM successfully be written into NAND Flash. In general, the capacity of SDRAM is set millesimal of total capacity of SSD. So for the SSD with small capacity, the data stored in SDRAM is limited, which could be realize write operation after power-off based on the power support of super-capacitor or tantalum capacitor. However, if the SSD with high-capacity like 8TB, the data needed to be written into NAND from SDRAM would be huge. In this condition, the suppliers have to solve below problems if still based on the super-capacitor or tantalum capacitor:
a. More tantalum capacitors demand. But in practice it is difficult to achieve due to the limitation of thickness, standard size and space of the board.
b. Even there are enough capacitors as power-supply, there leads another problem that SSD is unable to boot normally when execute “reboot”, which has to be powered-off for a while and then reboot again. Only discharged all of the tantalum capacity the SSD can be detected.
c. The tantalum or super capacitor will be aging after years of usage. When the power-supply of tantalum capacitor cannot reach the initial default value, there are also the potential risks of data loss or SSD failed to be detected after abnormal power-off.

2. Only save the data in SDRAM but not mapping table.
This method reduced the usage of SDRAM or tantalum capacitor. “Do not save the mapping table” does not mean the miss of mapping table, which only does not save the last updated mapping table. When power-on again, SSD will find the new programmed data after last saved mapping table and then re-built the new mapping table. The disadvantage of this method is that it needs long-time to re-built the mapping table before SSD returning to normal use if without reasonable mechanism design setting.
To the SSD without SDRAM design, all of the data are written into NAND Flash directly. On this way, the data have not been written into NAND Flash will be marked as failure program and returned to host in abnormal power-off, then there is no extra data need to be saved. Therefore, for the applications need high reliability, the best design is without SDRAM. The only disadvantage is read/write performance not so fast. But in practice, most applications do not pursuit the best performance but enough performance with high reliability.

Test method and theory
In practical test, SSD should be tested in two conditions – as Master disk and Slave disk. Test as Master disk, the power-on/off operation is for PC, but as Slave disk, the power-on/off only for SSD.
a. Set 3000 cycles of abnormal power-off test separately for SSD in blank condition, filled with 25% data, 50% data, 85% data and full filled. The interval time of power-on and power-off is 3s. The theory of test separately for SSD with different data capacity: The disk would run GC when SSD filled with certain data. GC means data movement. Each data move related to update of mapping table. The abnormal power-off happens in this period would lead the failure of SSDs.
b. Abnormal power-off test on SSD with common programming (write data into SSD)
To execute below 8 operations when write data file system in Windows:

1

From the above flow, we can see the process of writing data is also the process of updating mapping table. The abnormal power-off during this period still can affect the complete updating of mapping table.
c. Abnormal power-off happened during data erase process
Data erase implementation also has to execute above 8 operations in Windows. So the theory is same as file-building, the mapping table need to be updated.
d. Test 3000 cycles of abnormal power-off when SSD in read operation. Set the interval time of power-on/ power-off as 3s.
e. Test 3000 cycles of abnormal power-off during common startup and shutdown;
f. Test 3000 cycles of abnormal power-off in common boot the OS.
Refer to the industrial-grade or military-grade SSD, the above test should be run in high/low temperature environment.

Renice (www.renice-tech.com) SSDs design with Power Fail/Loss Protection, more infos please contact may@renice-tech.com
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